Resistance Copper Busbar Pneumatic Hydraulic Polymer Diffusion Welding Machine
Product Introduction:
Gas-hydraulic diffusion welding machine is an advanced equipment that uses gas or liquid as a pressure medium to achieve welding by causing atomic diffusion at the contact surface of the workpiece under high temperature and pressure. It has fast operating speed, low required energy consumption, stable performance, and a wide working temperature range. Compared to pneumatic systems, it has stable performance, can reach the pressure of hydraulic systems under the same conditions, has a long service life, and operates with low noise. Used for welding various dissimilar metal products such as copper aluminum foil soft connections, copper aluminum bars+nickel sheets, copper steel plates, large-sized soft busbars, conductive tapes, expansion joints, etc. The main function is to achieve diffusion welding between metal and dissimilar metal molecules.
Features:
1. Insulation protection, safe and reliable. The secondary side circuit adopts a pressurized cylinder seat and upper arm insulation method, which facilitates direct installation and welding work on the lower seat without worrying about short circuits. It is simple and practical.
2. Welding power supply, energy-saving and efficient. The main welding circuit adopts a fully water-cooled resistance welding transformer and rectifier, with strong output power.
3. The operation is controlled by a foot switch, which has high production efficiency, low labor intensity, and conforms to the operating habits of operators.
4. The equipment is equipped with air pressure and water pressure switches and alarms, which can effectively prevent water shortage or gas welding, thereby protecting the safety of equipment use.
Technical Parameters:
| Items Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
| Rated power (KVA) | 100 | 160 | 200 | 250 |
| Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
| Max. short circuit current (KA) | 30 | 35 | 40 | 45 |
| Duty cycle(%) | 50 | 50 | 50 | 50 |
| Max. force(N) | 6000 | 6000 | 10000 | 15000 |
| Electrode length( MM) | 450 | 450 | 450 | 500 |
| Working stroke( MM) | 80 | 80 | 80 | 80 |
| Cooling consumption(L/min) | 20 | 20 | 20 | 20 |
| Max. welding capacity(MM) | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
General Structures:
Detailed Images:
Electrode Selection:The upper and lower electrodes can be equipped with tungsten or graphite materials, which can meet the needs of high-temperature welding, high conductivity, and long service life.
Hydraulic Cylinders: Adopting aluminum alloy cylinder barrel, low damping sealing ring, and light friction ring combination with hydraulic cylinder, the surface is wear-resistant and has a long service life, achieving extremely high dot speed, electrode pressurization, smooth and fast.
Dual Gas Storage Tanks: Dual backup dedicated gas storage tanks, greatly reducing welding pressure fluctuations and ensuring stable welding force.
Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene Images:
Welding Test:
Application:
FAQ:
1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
5. How to contact you?
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Company Profile:
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Resistance Copper Busbar Pneumatic Hydraulic Polymer Diffusion Welding Machine Images
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